25kHz Ultrasonic Tube Reactor With Generator for Heavy Duty Cleaning, Biodiesel Synthesis, Herbal Extraction, Hydrometallurgy Leaching

25kHz ultrasonic tube reactor with generator delivers powerful cavitation impact. 360° radial sound field, immersible design, can be put into tanks, reactors and pipelines directly.

• Heavy-duty industrial cleaning: engine blocks, moulds, castings, bearings, heavy grease, carbon deposits, rust, oxide scale, polishing compound; online descaling for heat exchangers and pipelines
• Sonochemical enhancement: biodiesel synthesis, plant & herbal extraction, high-viscosity emulsification, powder dispersion, hydrometallurgy leaching, cell disruption, high-concentration wastewater degradation, crystallization control
• Oil demulsification, sludge breaking, solid-liquid separation for high solid & high viscosity liquid systems

Widely used in heavy machinery, auto parts, metallurgy, bioenergy, pharmaceutical, chemical, water treatment and oil processing industries

Advantages / Features

• 25kHz powerful cavitation: large cavitation bubbles with strong impact force, excellent for heavy grease, carbon, hard scale and high-viscosity materials, stronger stripping effect than 40kHz
• Digital generator with continuously adjustable power, auto frequency tracking, sweep & timer, multi-protection, support 24h non-stop industrial operation
• SUS304 / SUS316L tube, titanium alloy optional for heavy corrosion; fully sealed IP68 waterproof, resistant to oil, solvent and weak acid & alkali
• 360° radial sound field, no blind spots. Split modular design, one generator can drive multiple tubes, low retrofitting cost for existing tanks & reactors
• High-power PZT piezo ceramic, high amplitude, high electro-acoustic efficiency, low attenuation under long heavy load, good fatigue resistance
• Flexible flange / suspension installation; custom length, diameter, flange and voltage. RS485 / PLC compatible for automatic and continuous flow reaction systems

Product Details

This 25kHz immersible ultrasonic tube reactor set consists of PZT high-power piezoelectric stack, acoustic matching assembly, fully sealed radiation tube and digital ultrasonic generator. Split immersion design, can be directly placed into cleaning tanks, reactors, storage tanks and pipelines without modification of original equipment.

Tube material: SUS304 / SUS316L stainless steel, titanium alloy optional for heavy corrosion conditions. Precision CNC machining, surface polishing, argon welding + vacuum leak detection, multi-layer sealing structure, IP68 waterproof, stable in heavy oil, solvent, weak acid & alkaline liquid and high-solid-content slurry. Integrated flange for suspension or flange mounting.

Built-in PZT piezo ceramics optimized for low-frequency large amplitude, assembled with constant preload. Each reactor is individually calibrated on impedance and resonance frequency. It generates large cavitation bubbles with high impact force, ideal for stubborn scale removal and high-viscosity, high-solid material treatment. Stable amplitude and good fatigue resistance under long heavy load.

Digital generator with digital display, auto frequency tracking, sweep function, 10%-100% continuously adjustable power and timing control. Multi-protection: overcurrent, overheat, overload, short circuit, open circuit and detuning protection, soft start with fault code alarm. 24h continuous industrial operation available. RS485 / PLC remote control supported; one generator can drive multiple tube reactors.

Shielded waterproof cable, anti-interference for high-frequency work. Every unit passes cavitation test, insulation & voltage withstand test and ageing test before delivery. Custom length, diameter, flange size and input voltage are available.

Specifications

Product Photos